ROLLS-ROYCE CCN 01 CAN MAN Controller Network

ROLLS-ROYCE CCN 01 CAN MAN Controller Network

The ROLLS-ROYCE CCN 01 CAN MAN Controller Network is a robust communication system designed for integration into Rolls-Royce‘s marine and industrial automation systems. The CCN 01 (Controller Communication Network) uses the CAN (Controller Area Network) protocol to enable seamless communication between various controllers and devices within a given network. It is widely utilized in marine applications, such as in engine management, power generation systems, and industrial automation, where reliable, high-speed communication is essential for monitoring, control, and diagnostics.

This network facilitates high-performance communication, allowing various Rolls-Royce control systems to communicate with each other and external devices in a safe and secure manner, supporting system optimization, troubleshooting, and real-time performance monitoring.

Key Features:

• CAN Protocol Communication: Utilizes the Controller Area Network (CAN) protocol, a highly reliable and widely adopted communication standard for real-time control systems, ensuring fast and efficient data transfer.
• Integration with Rolls-Royce Systems: Designed specifically for integration into Rolls-Royce’s MAN (Marine Automation Network), the CCN 01 ensures compatibility and seamless communication between Rolls-Royce controllers and other equipment in marine and industrial applications.
• Real-Time Data Transfer: Provides rapid, high-priority communication between controllers, ensuring that critical data such as system status, fault diagnostics, and performance metrics are transmitted without delay.
• Scalability: The network is scalable, allowing for the addition of new controllers or devices without major changes to the existing infrastructure, making it ideal for expanding systems or retrofitting older ones.
• Robust Diagnostics: The CCN 01 facilitates advanced diagnostic capabilities, enabling the detection of faults in real time, minimizing downtime, and improving overall system reliability.
• Secure Communication: Features secure communication protocols to protect data integrity and prevent unauthorized access, ensuring that the system operates safely under all conditions.
• Compact and Rugged Design: Designed to withstand harsh marine and industrial environments, including vibration, moisture, and temperature fluctuations, making it ideal for mission-critical applications.

Technical Specifications:

• Communication Protocol: CAN (Controller Area Network)
• Network Type: MAN (Marine Automation Network) communication within Rolls-Royce control systems
• Data Rate: Typically supports up to 1 Mbps for fast data transmission
• Power Supply: Typically operates on 24V DC, but variations may exist based on system configuration
• Input/Output: Various inputs and outputs depending on connected devices, typically supports digital and analog signals for various sensors and actuators
• Operating Temperature Range:
  • Operating: -25°C to +70°C (-13°F to +158°F)
  • Storage: -40°C to +85°C (-40°F to +185°F)
• Dimensions: Compact and designed for easy integration into control panels or marine consoles (specific dimensions available on request)
• Certifications:
  • CE for European market
  • UL for industrial applications
  • Marine Certifications (ABS, DNV GL, Lloyd’s Register, etc.), depending on the system configuration and application

Applications:

• Marine Automation Systems: Used in marine engines, propulsion systems, and onboard power generation systems to provide seamless communication between various control and monitoring devices.
• Power Generation: Integrated into power plants or offshore oil platforms, helping to coordinate the operation of multiple systems, such as turbines, generators, and auxiliary equipment.
• Engine Management: Controls and monitors the operation of engines, including fuel management, exhaust systems, and cooling, ensuring optimal performance and efficient operation.
• Industrial Automation: Utilized in industrial plants for managing and automating manufacturing processes, equipment monitoring, and remote diagnostics.
• Integrated Control Systems: Facilitates communication between different subsystems in complex control environments, such as ship navigation, HVAC systems, and safety systems.

Protection and Diagnostic Features:

• Real-Time Diagnostics: Continuously monitors network performance and connected devices, detecting faults and providing actionable insights into system status to avoid potential issues.
• Fault Tolerance: Includes redundancy features to maintain communication even in the event of a failure, ensuring the continuous operation of critical systems.
• Network Health Monitoring: Provides visibility into the health of the network itself, such as link status, traffic conditions, and error rates, to ensure reliable and efficient operation.
• Secure Communication: Implements data encryption and access control mechanisms to safeguard the integrity of sensitive data and prevent unauthorized network access.
• Self-Repairing Capabilities: In the event of a failure, the CCN 01 system supports automatic recovery processes, reducing system downtime and human intervention.

Installation & Maintenance Instructions:

• Installation:
  1. Mounting: Securely mount the CCN 01 module in a control panel, marine console, or other designated locations with adequate ventilation and access for maintenance.
  2. Wiring: Connect network cables (typically twisted-pair cables) to the CAN bus ports. Ensure correct wiring of the input/output terminals as per system requirements.
  3. Power Supply: Provide a stable 24V DC power supply to the unit. Ensure proper grounding and secure connections to avoid electrical issues.
  4. System Integration: Configure the network settings and integrate the CCN 01 with other controllers, devices, and monitoring systems within the Rolls-Royce MAN infrastructure. Configure the CAN protocol parameters for communication.
• Maintenance:
  1. Regular Inspections: Periodically inspect the system for signs of wear, corrosion, or damage to cables and connectors. Ensure that all connections are secure.
  2. Network Monitoring: Use the diagnostic tools built into the CCN 01 to monitor the health and performance of the network, checking for error rates, link status, and performance.
  3. Firmware Updates: Update the firmware on the CCN 01 and other connected devices to ensure compatibility with the latest software releases and features.
  4. System Testing: Regularly test the system’s communication reliability by simulating various fault conditions (e.g., cable disconnects, device failure) to ensure proper fault detection and recovery.
  5. Cleaning: Clean the module and surrounding components to ensure proper airflow and prevent dust or debris buildup.

Product Recommendations:

For additional Rolls-Royce communication modules or complementary control and monitoring equipment, consider the following:

Advantages of the Rolls-Royce CCN 01 CAN MAN Controller Network:

• Seamless Integration: Designed specifically for Rolls-Royce systems, ensuring easy integration and compatibility with a wide range of devices.
• High-Speed, Reliable Communication: Uses the CAN protocol to provide fast, reliable communication that ensures real-time control and monitoring of systems.
• Advanced Diagnostics: The CCN 01 enables detailed diagnostic information, allowing operators to detect and address issues before they cause operational disruptions.
• Redundancy for Continuous Operation: Built-in redundancy and fault-tolerance features minimize downtime and maintain system reliability in critical applications.
• Scalability: The network can be easily expanded by adding more controllers or devices without disrupting existing system operations, making it adaptable to future growth or upgrades.

Conclusion:

The ROLLS-ROYCE CCN 01 CAN MAN Controller Network is a reliable and high-performance communication solution for Rolls-Royce’s industrial and marine automation systems. With its fast communication speed, diagnostic capabilities, and scalability, it is ideal for complex environments requiring real-time control, fault detection, and system optimization. Whether used in marine, power generation, or industrial applications, the CCN 01 ensures smooth, reliable operation of critical systems.

For additional or more advanced controller solutions, consider the Rolls-Royce CCN 02, Siemens S7-1200, or Moxa UC-8100 Series, which offer expanded features and enhanced network capacity for larger systems.