The Allen Bradley 80190-560-02-R is a specialized Analog Control Board (ACB) designed specifically for the PowerFlex 7000 series of Medium Voltage AC Drives. This board facilitates the interface between the drive’s control system and external analog devices, handling critical input and output signals for motor control. Engineered for high-precision environments, it supports Pulse Width Modulation (PWM) only configurations and often features a conformal coating to protect against industrial contaminants and moisture.
Technical Specifications
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Catalog Number: 80190-560-02-R
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Manufacturer: Allen-Bradley / Rockwell Automation
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Compatible Drive: PowerFlex 7000 (Medium Voltage)
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Board Type: Analog Control Board (ACB)
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Analog Inputs: 4 Differential channels (0-10V, 0-20mA, or 4-20mA)
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Analog Outputs: 2 Isolated channels (0-10V or 4-20mA)
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Resolution: 14-bit (Inputs) / 12-bit (Outputs)
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Operating Temp: -20 °C to +60 °C
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Dimensions: 13.2 cm x 8.6 cm x 5.3 cm (approx. 5.2 x 3.4 x 2.1 in)
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Shipping Weight: 0.68 kg (approx. 1.5 lbs)
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Country of Origin: USA / Canada
Applications
This control board is a vital component in heavy-duty industrial motor control applications using PowerFlex 7000 drives. It is widely applied in the oil and gas industry for pump and compressor control, in mining for conveyor systems, and in water treatment facilities for high-capacity fan and pump management. Its role is to accurately translate analog feedback—such as pressure, flow, or speed—into digital data the drive processor can use to adjust motor performance in real-time.
Operating Instructions
Before handling the 80190-560-02-R, ensure all power to the PowerFlex 7000 drive has been disconnected and the capacitors are fully discharged. Use a grounded anti-static wrist strap when removing or installing the PCB to prevent Electrostatic Discharge (ESD) damage. The board should be firmly seated into its designated slot on the drive’s control rack; ensure the locking mechanisms are engaged. After physical installation, configure the analog I/O parameters via the drive’s Human Interface Module (HIM) or Studio 5000 software to match the signal types (e.g., switching from 0-10V to 4-20mA).
Frequently Asked Questions
Q: Is the 80190-560-02-R compatible with 18-pulse drives? A: No, this specific model is designed for “Non 18-Pulse” configurations, primarily for standard PWM drives within the PowerFlex 7000 family.
Q: Can this board be hot-swapped while the drive is running? A: Although the board is designed to be auto-detected by firmware revisions 4.x and later, it is highly recommended to de-energize the control power before replacement to avoid data corruption or electrical transients.
Q: What does the conformal coating provide? A: The coating acts as a protective barrier against dust, salt spray, and humidity, which is essential for boards used in harsh environments like offshore platforms or chemical processing plants.
Recommended Similar Models
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Allen Bradley 80190-580-01-R (Drive Processor Module)
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Allen Bradley 80190-560-01-R (Standard Control Board)
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Allen Bradley 20P-S5622-0 (Digital Control Board)
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Allen Bradley 80190-440-02-R (I/O Interface Board)
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Allen Bradley 1769-IF4 (CompactLogix Analog Input Module)
