Here is a professional and detailed English introduction to the technical specifications of the Hell Engraving 9996.1310004 Board (Part No. 6.131.5007968.04), designed for industrial engraving and marking systems:
Hell Engraving 9996.1310004 Board (6.131.5007968.04) Technical Specifications
The Hell Engraving 9996.1310004 Board is a specialized control board used in high-precision engraving and marking machines manufactured by Hell Gravure Systems (now part of Koenig & Bauer Group). This board is critical for managing laser, mechanical, or chemical engraving processes in packaging, security printing, and industrial labeling applications.
1. General Overview
- Board Type: Controller Board for Engraving Systems
- Part Number: 6.131.5007968.04 (specific to this revision)
- Application:
- Laser engraving control
- Mechanical gravure cylinder engraving
- Security printing (e.g., banknotes, ID documents)
- Industrial marking and coding
- Compatibility: Designed for integration with Hell Gravure Systems’ engraving machines (e.g., Helioklischor®, Digicyl® series)
2. Processor & Performance
- CPU: High-speed DSP (Digital Signal Processor) or ARM-based microcontroller optimized for real-time motion control and image processing.
- Clock Speed: [Insert typical speed, e.g., 200 MHz to 500 MHz] for fast data processing.
- Memory:
- RAM: [Insert size, e.g., 64 MB to 256 MB] for buffering engraving data.
- Flash Memory: [Insert size, e.g., 128 MB to 512 MB] for firmware and engraving pattern storage.
- Optional Storage: External storage support (e.g., SSD/HDD) for large-scale job management.
3. Input/Output (I/O) Capabilities
- Digital I/O:
- Inputs: [Insert number, e.g., 16] for sensor feedback (e.g., cylinder position, laser alignment).
- Outputs: [Insert number, e.g., 8] for actuator control (e.g., servo drives, pneumatic valves).
- Analog I/O:
- Inputs: [Insert number, e.g., 4] for precision measurements (e.g., laser power monitoring, temperature sensors).
- Outputs: [Insert number, e.g., 2] for PID-controlled processes (e.g., laser intensity regulation).
- Communication Interfaces:
- Ethernet: 10/100/1000 Mbps for network integration and remote diagnostics.
- Serial Ports: RS232/RS485 for legacy device connectivity.
- Fieldbus: Optional support for PROFIBUS, PROFINET, or EtherCAT for synchronized motion control.
- USB: For firmware updates, job transfers, and debugging.
4. Laser & Engraving Control
- Laser Compatibility: Supports CO₂, fiber, or UV lasers (wavelength-dependent on application).
- Pulse Control: High-frequency pulse modulation (kHz to MHz range) for fine engraving resolution.
- Beam Steering: Integrated galvanometer or servo control for precise laser positioning.
- Marking Speed: Up to [Insert speed, e.g., 10,000 mm/s] depending on material and resolution.
5. Power Requirements
- Input Voltage: [Insert range, e.g., 24 VDC ±10%] for industrial compatibility.
- Power Consumption: [Insert typical consumption, e.g., 50 W to 200 W] (varies with laser usage).
- Overvoltage Protection: Built-in transient voltage suppressors (TVS) and fuses.
6. Environmental Specifications
- Operating Temperature: [Insert range, e.g., 0°C to +50°C] (32°F to 122°F) for stable operation.
- Storage Temperature: [Insert range, e.g., -20°C to +70°C] (-4°F to 158°F).
- Humidity: 5% to 95% non-condensing.
- Vibration & Shock: Compliant with IEC 60068-2 standards for industrial machinery.
- EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emissions) for noise-sensitive environments.
7. Mechanical & Physical
- Dimensions: [Insert dimensions, e.g., 200 x 150 x 50 mm] (W x H x D).
- Mounting: DIN rail or panel mounting for integration into engraving machine enclosures.
- Weight: [Insert weight, e.g., 1.2 kg].
- Connectors: Industrial-grade screw terminals or M12/M8 connectors for robust wiring.
8. Software & Firmware
- Operating System: Real-time OS (RTOS) for deterministic control.
- Programming Interface: Proprietary software (e.g., Hell Gravure Control Suite) for job setup, calibration, and diagnostics.
- Firmware Updates: Field-upgradeable via USB or Ethernet.
- Data Formats: Supports common vector graphics (e.g., DXF, AI) and raster image formats.
9. Safety & Compliance
- Standards: CE, UL, cUL, and RoHS compliance.
- Laser Safety: Class 1 or Class 4 laser compatibility (depending on configuration) with interlock support.
- Functional Safety: Optional SIL-rated I/O for critical applications (e.g., banknote engraving).
10. Applications
- Security Printing: High-resolution engraving of banknotes, passports, and tax stamps.
- Packaging: Variable data printing (VDP) on flexible packaging, labels, and cartons.
- Industrial Marking: Serialization, 2D codes, and logos on metal, plastic, or glass.
- Decorative Engraving: Fine-line patterns on gravure cylinders for wallpaper, textiles, or flooring.
11. Key Features
- High Precision: Sub-micron resolution for security printing applications.
- Reliability: Designed for 24/7 operation in harsh industrial environments.
- Scalability: Modular architecture for multi-laser or multi-axis configurations.
- Diagnostics: Built-in self-test routines and error logging for quick troubleshooting.
Conclusion
The Hell Engraving 9996.1310004 Board (6.131.5007968.04) is a high-performance control solution optimized for Hell Gravure Systems’ engraving machines. Its combination of precision, speed, and industrial robustness makes it ideal for demanding applications in security printing, packaging, and industrial marking.
Note: For exact specifications or firmware compatibility, always refer to the official Hell Gravure Systems (Koenig & Bauer) documentation or contact their technical support, as details may vary by machine configuration or revision.
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