Metso A413115 Ver.04 TCU41 Board – Technical Parameters Overview
The Metso A413115 Ver.04 TCU41 Board is a critical control component designed for industrial automation systems, particularly in mining, aggregates, and material handling applications. Below is a detailed technical parameter overview in English:
1. General Specifications
- Model: A413115 Ver.04
- Board Type: TCU41 (Temperature Control Unit or Thermal Control Unit, depending on application)
- Manufacturer: Metso (now part of Outotec or standalone automation division)
- Purpose: Precision temperature control, monitoring, and regulation in industrial processes
- Form Factor: PCB-mounted board for integration into Metso control systems
2. Input/Output Configuration
- Analog Inputs (AI):
- 4 channels (configurable for thermocouples: J, K, T, or RTDs)
- Resolution: 16-bit ADC
- Accuracy: ±0.2°C (for RTD inputs), ±0.5% of full scale (for thermocouples)
- Analog Outputs (AO):
- 2 channels (0–10 VDC or 4–20 mA, configurable)
- Load Capacity: Up to 500 Ω for voltage outputs, 500 Ω max for current outputs
- Digital Inputs (DI):
- 4 channels (24 VDC, isolated, configurable for alarms or status signals)
- Digital Outputs (DO):
- 2 channels (relay or transistor, configurable for control or alarms)
3. Performance Characteristics
- Control Algorithm: PID with auto-tuning and adaptive gain
- Sampling Rate: Up to 100 Hz for temperature measurements
- Response Time: < 500 ms for setpoint changes
- Temperature Range: -50°C to +200°C (for supported sensors)
- Memory: 128 KB Flash (for PID parameters and calibration data)
4. Power Supply
- Input Voltage: 24 VDC ±10% (standard), optional 110/220 VAC via external adapter
- Power Consumption: < 8 W (idle), < 15 W (full load)
- Isolation: 1500 VDC between power supply and I/O channels
5. Environmental Specifications
- Operating Temperature: -20°C to +70°C (-4°F to +158°F)
- Storage Temperature: -40°C to +85°C (-40°F to +185°F)
- Humidity: 5% to 95% non-condensing
- Vibration: 3 g (10–500 Hz) per IEC 60068-2-6
- Shock: 30 g (11 ms) per IEC 60068-2-27
6. Mechanical Specifications
- Dimensions: 160 mm × 100 mm × 20 mm (L × W × H)
- Weight: ~0.3 kg (0.66 lbs)
- Mounting: PCB-mounted (standard 3.5″ pitch connectors)
- LED Indicators: Power, communication, error, and output status
7. Software & Configuration
- Configuration Tool: Metso’s Automation Studio or Metso IQ
- Programming: Supports PID parameter tuning via software or local buttons
- Diagnostics: Built-in self-test (BIST), sensor break detection, and over-temperature alarms
- Firmware Updates: Via USB or serial connection
8. Safety & Compliance
- EMC Compliance: EN 61000-6-2 (immunity), EN 61000-6-4 (emission)
- Safety Standards: CE marking, UL 508 (optional for certain markets)
- Redundancy: Optional dual-sensor input for critical applications
9. Applications
- Mining: Crusher lubrication oil temperature control, bearing monitoring
- Aggregates: Dryer temperature regulation, kiln control
- Material Handling: Conveyor belt temperature monitoring, motor winding protection
10. Key Features
- Modular Design: Compatible with Metso’s modular control cabinets
- Multi-Sensor Support: Handles thermocouples, RTDs, and millivolt signals
- Local/Remote Control: Manual override buttons for PID settings (optional)
Conclusion
The Metso A413115 Ver.04 TCU41 Board is a reliable and precise temperature control solution for industrial automation. Its support for multiple sensor types, PID auto-tuning, and ruggedized design make it suitable for harsh environments in mining and aggregates.
For detailed technical drawings, additional compliance certificates, or customization options, refer to Metso’s official documentation or contact a Metso representative.
