Woodward easYgen-3000 Series | 8440-1831

The Woodward easYgen-3200-5 (Part Number: 8440-1831) is a high-performance Generator Set Controller designed for parallel operation of up to 32 generator sets. It is widely regarded as a versatile and reliable solution for complex power distribution needs, providing seamless synchronization, load sharing, and comprehensive engine protection.

📋 Product Specifications

  • Model: easYgen-3200-5 (P/N: 8440-1831)

  • Application: Parallel genset control (up to 32 units)

  • Display: Large liquid crystal graphical display (LC-display)

  • Mounting: Panel-mount with easy-to-use operator keypad

  • Communication: CAN bus (for J1939 engine communication), Ethernet (Modbus TCP), RS-485 (Modbus RTU)

  • Input Power: 12/24 VDC nominal

  • Operating Temperature: -20°C to +70°C

  • Protection Standards: IP65 (front panel)

🏢 Application Areas

This controller is the industry standard for mission-critical power applications. Typical use cases include:

  • Emergency Standby Power: Hospitals, data centers, and airports requiring rapid synchronization to busbars.

  • Peak Shaving & Cogeneration: Managing multiple generators to match grid demand efficiently.

  • Islanding & Grid Parallelism: Seamlessly switching between utility-connected mode and isolated “island” mode.

  • Marine Power Management: Coordinating onboard electrical grids for large vessels.

🛠️ Product Usage Instructions

  1. Physical Installation: Mount the unit in a vibration-free area on the switchboard panel. Ensure the gasket provides a proper seal against the panel to maintain IP65 rating.

  2. Wiring: Wire current transformers (CTs) and voltage transformers (VTs) per the project manual. Connect engine sensors via CAN bus (J1939) for real-time engine telemetry.

  3. Configuration: Use the Woodward ToolKit software via the Ethernet or USB port. You must define the generator parameters, protection setpoints (ANSI 27/59, 81O/U, 32, 50/51), and synchronization logic.

  4. Commissioning: Always perform a dry test with the generator output breaker open. Verify that the controller correctly senses grid voltage and frequency before attempting a parallel close.

❓ Q&A

What is the significance of the “3200” vs “3500” series? The 3200 is typically the panel-mount version with a large, integrated graphical display, whereas the 3500 is often the rack/internal-mount version used for systems with remote HMIs. Can this unit communicate with modern PLC systems? Yes, the easYgen-3000-5 supports Modbus TCP/RTU, allowing for seamless integration into larger plant control systems (SCADA/PLC) for remote monitoring and command. What do I do if I see a “Synchronization Timeout”? This usually means the controller cannot match the genset voltage, frequency, or phase angle to the busbar within the allowed time. Check the engine governor and AVR (Automatic Voltage Regulator) response times. Is this controller field-upgradeable? Yes, firmware updates can be performed via the ToolKit software. Always back up your configuration file (.xms or equivalent) before applying updates.

WOODWARD EASYGEN3000 3200-5 P/n:8440-1831 REV. H

🔄 Recommended Similar Models

  1. Woodward easYgen-3100 (Compact version)

  2. Woodward easYgen-3500 (Remote display version)

  3. Woodward easYgen-2500

  4. Woodward easYgen-3000XT Series

  5. ComAp InteliGen 500

  6. DEIF AGC-4 (Automatic Genset Controller)

  7. Deep Sea Electronics DSE8610 MKII

  8. ComAp InteliSys NTC BaseBox

  9. Woodward LS-5 (Parallel switchgear controller)

  10. DEIF GPC-3

  11. Caterpillar EMCP 4.4

  12. Cummins PowerCommand 3.3

  13. Woodward easYgen-1500

  14. ComAp InteliGen 200

  15. Woodward DTSC-200 (Transfer switch controller)

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